copper ore copper processing methods energy saving
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copper ore copper processing methods energy saving

Current Energy Requirements in the Copper Producing

12/20/2013· An analysis of energy usage in the production of refined cathode copper was made from mining ore to cathode copper. In mining copper ore the greatest energy consumers are ore hauling and blasting. Another important factor is the “recovery efficiency” of the metallurgical processes used to extract the copper.

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From Ore to Finished Product Copper

Copper from the smelter is melted and cast as anodes, the solution from the solvent extraction process moves to a plating operation. 7. Sulfide Ore Refining. The final step in processing sulfide ore copper from the smelter is to make high purity copper cathodes. 8.

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Copper extraction Wikipedia

7/16/2004· Copper extraction refers to the methods used to obtain copper from its ores. The conversion of copper consists of a series of physical and electrochemical processes. Methods have evolved and vary with country depending on the ore source, local environmental regulations, and other factors.

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Energy and Environmental Profile of the U.S. Mining Industry 5

5.1.2 Copper Beneficiation and Processing The two major processes employed in the United States to recover copper from ores are classified as either (1) pyrometallurgical methods (copper processing), or (2) hydrometallurgical methods (copper beneficiation). Pyrometallurgical methods consist of smelting technology, and are widely used.

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copper processing Definition, History, & Facts Britannica

Copper processing, the extraction of copper from its ores and the preparation of copper metal or chemical compounds for use in various products.

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Copper Mining and Production Processes Explained

Leaching offers an alternative to copper mining. First, the ore is treated with dilute sulphuric acid. This trickles slowly down through the ore, over a period of months, dissolving copper to form a weak solution of copper sulphate. The copper is then recovered by electrolysis.

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From Ore to Finished Product Copper

Copper from the smelter is melted and cast as anodes, the solution from the solvent extraction process moves to a plating operation. 7. Sulfide Ore Refining. The final step in processing sulfide ore copper from the smelter is to make high purity copper cathodes. 8.

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Copper Mining and Processing: Everything you Need to

The Basics of Copper Mining and Processing Mined from open pits, copper ore must be crushed as part of the process that occurs between extraction and production. Using today’s compact mining equipment, copper ore is extracted from the mine. After the ore is crushed, it’s roasted, which helps to convert sulfides to oxides.

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copper processing Definition, History, & Facts Britannica

Copper processing, the extraction of copper from its ores and the preparation of copper metal or chemical compounds for use in various products.

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Energy and Environmental Profile of the U.S. Mining Industry 5

5.1.2 Copper Beneficiation and Processing The two major processes employed in the United States to recover copper from ores are classified as either (1) pyrometallurgical methods (copper processing), or (2) hydrometallurgical methods (copper beneficiation). Pyrometallurgical methods consist of smelting technology, and are widely used.

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Copper Geoscience Australia

One method is to melt them with fluxes in a smelter furnace to produce copper matte, which is a mixture mainly of iron and copper sulfides usually containing 50 to 70% copper. The molten matte is poured into a converter, which contains more fluxes and converted into blister copper, which is about 98 to 99% pure.

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Copper recycling and sustainability Benefits of recycling

In order to extract copper from copper ore the energy required is approximately 100GJ/tonne. Recycling copper uses much less energy, about 10GJ/tonne, that's only 10% of the energy needed for extraction. This energy saving leads to the conservation of valuable reserves of oil, gas or coal and reduces the amount of CO 2 released into the atmosphere.

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Chapter 7 Energy Use in the Copper Industry

Energy Requirements in Proven and New Copper Processes,re- port prepared for the U.S. Department of Energy, contract no, EM-78-S-07-1 743, December 1980. The hypothetical open-pit mine described in table 7-2 uses an average of 20 million Btu of energy per ton of cathode copper produced, or about 21 percent of the energy consumed in pro-

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Copper Mining & Extraction Process Flow Chart

This flowchart made of machinery icons explains or expresses in simple but clear terms the step of the Copper Mining and Copper Extraction Process. Starting from either open-pit or underground mining and using a different relevant treatment method for oxide or sulphide copper mineral (ore). Having a quick look now at how porphyry ores are treated and the metals extracted. There are two main

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U.S. Mining Industry Energy Bandwidth Study

Best Practice Energy Saving Opportunity=258 Trillion Btu/Year R & D Energy Savings Opportunity=409 Trillion Btu/Year Less Practical Energ ySavings Recovery Opportunit Minimum Energy Requirement Current Energy Consumption = 1246 Trillion Btu/Year Theoretical Minimum = 184 Trillion Btu/Year Best Practice = 988 Trillion Btu/Year Practical Minimum

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